Chinese Outdoor Kettle Injection Mold
1.Unparalleled Durability: Crafted from premium hardened steel for exceptional longevity and resistance to wear, ensuring a massive production lifespan.
2.High-Precision Manufacturing: Enables the production of kettles with ultra-tight tolerances, guaranteeing perfect thread engagement and a leak-proof spout.
3.Innovative, User-Centric Design: Facilitates the creation of ergonomic kettles with secure handles and anti-slip textures.
| Material | PP, PE, Tritan, TPU | Model No | SMG-M-0006 |
| Color | Customized | Style | OEM |
| Origin | China | Package | customized |
| Size | OEM | Logo | customized |
Crafting the Wild: Your Premier OEM Partner for High-Performance Outdoor Kettle Molds
1. Introduction: Where Adventure Meets Precision Engineering
For the modern adventurer, a kettle is more than just a container; it's a vital piece of gear for hydration, cooking, and survival. It must be tough, lightweight, reliable, and ergonomic. At Samgo, we understand this profoundly. We don't just manufacture molds; we engineer the very foundation of your next best-selling outdoor kettle. We are a specialized OEM partner, dedicated to transforming your innovative designs into high-precision, durable, and mass-producible realities that are built for the wild.
2. Product Overview: The Anatomy of an Unbeatable Outdoor Kettle Mold
Our outdoor kettle mold series is the culmination of advanced engineering, material science, and a deep understanding of outdoor needs. It is designed to produce kettles that stand up to extreme conditions, from the freezing altitudes of mountaineering to the rugged trails of backpacking.
Core Philosophy: Durability, Functionality, and Efficiency.
Target Products: Lightweight trekking kettles, versatile camping kettles with integrated lids, and durable, wide-base kettles for stable heating over a campfire.
3. Key Product Highlights & Outdoor Advantages
Highlight 1: Extreme Environment Durability
Mold Core: Manufactured from premium H13 Hot-Work Steel (or Stavax ESR for supreme finish), hardened to HRC 48-52. This ensures exceptional resistance to wear, corrosion, and thermal fatigue.
Outdoor Advantage: Produces kettles with uniform wall thickness and structural integrity, preventing cracks or failures under physical impact or rapid temperature changes.
Highlight 2: Ultra-Precision for Leak-Proof Performance
Technology: CNC machining and EDM achieve mirror-level finishes and tolerances within ±0.05mm.
Outdoor Advantage: Guarantees perfect screw threads for a 100% leak-proof seal and seamless spout integration, keeping contents safe in a bouncing backpack.
Highlight 3: Ergonomic & Versatile Design Flexibility
Modular Design: Our mold architecture allows for interchangeable components. We can easily integrate features for foldable handles, integrated lids with locks, and multi-material over-molding.
Outdoor Advantage: Enables user-centric designs that outdoor enthusiasts demand: easy to carry, secure to use, and space-saving.
Highlight 4: Optimized for High-Efficiency Production
Systems: Standard high-performance hot runner systems and advanced conformal cooling channels.
OEM Advantage: Reduces cycle time, minimizes material waste and part warpage, allowing you to scale production rapidly and cost-effectively.
4. Our Comprehensive OEM Services: Beyond the Mold
Phase 1: Co-Design & Engineering Consultation
DFM (Design for Manufacturability) Analysis.
Material Selection Guidance for food-grade, BPA-free, heat-resistant polymers.
Phase 2: Prototyping & Validation
Rapid Prototyping (3D printing, CNC) for functional testing.
Digital Mold Flow Analysis to predict and prevent manufacturing defects.
Phase 3: Precision Manufacturing & QC
Full Process Documentation for traceability.
In-process Inspection using CMM (Coordinate Measuring Machine) and high-precision tools.
Phase 4: Post-Sales & Lifelong Support
Comprehensive Maintenance Training for your production team.
Lifelong Technical Support & Guaranteed Spare Parts Supply.
5. Technical Specifications Table
| Category | Specification | Description & Benefit |
|---|---|---|
| Mold Base Material | 1050/718 Pre-hardened Steel (Standard) | Robust and stable foundation for mold core and cavity. |
| Mold Core/Cavity Material | H13 Hot-Work Steel (Standard); Stavax ESR (Premium) | Standard: Excellent toughness. Premium: Superior polishability for a mirror-finish. |
| Hardness (HRC) | 48-52 | Ensures long-term durability and resistance to wear. |
| Tolerance | ±0.015mm ~ ±0.05mm | Guarantees consistent part dimensions and perfect sealing. |
| Surface Finish | SPI-SPE A-1 (Mirror Finish) / Texture available | Glossy surface or textured grip to hide scratches. |
| Runner System | Hot Runner (Standard) | Reduces waste, shortens cycle time, enables automation. |
| Lifespan (Shots) | 1,000,000+ | Maximizes ROI and ensures consistent quality over high volumes. |
| Ejection System | Ejector Pins, Sleeves, Stripper Plate | Smooth, damage-free ejection of complex kettle geometry. |
6. Material Guide for Outdoor Kettles
| Material | Key Characteristics | Ideal For | Our Mold Compatibility |
|---|---|---|---|
| Polypropylene (PP) | Lightweight, chemical resistance, cost-effective. | Budget-friendly, lightweight trekking kettles. | Excellent - easy flow, low stress. |
| Tritan™ Copolyester | Clarity, high impact strength, BPA-free, odor resistance. | Premium kettles where aesthetics and toughness are key. | Excellent - requires good polish and cooling. |
| PPSU (Polyphenylsulfone) | Medical-grade, extreme heat resistance, high strength. | Mountaineering kettles for direct flame heating. | Excellent - requires high molding temperatures. |
| Food-Grade SAN | Crystal clarity and rigidity. | See-through kettles for visual liquid level check. | Good. |
7. Why Partner With Us?
Deep OEM Expertise: We are structured to be a seamless extension of your team.
Proven Track Record: We have successfully delivered molds for leading brands in the outdoor gear industry.
A Partnership for the Long Trail: We are committed to your success from concept to mass production.
8. Let's Engineer Your Legacy
Ready to bring your next-generation outdoor kettle to life? Contact our OEM project specialists today for a free, no-obligation project consultation and quotation.
What exactly are your OEM services?
Our OEM (Original Equipment Manufacturing) service allows you to bring your unique outdoor gear ideas to life. We handle the entire product development and manufacturing process based on your specifications, designs, and brand requirements. From initial concept and material sourcing to prototyping, production, and quality control, we become your dedicated manufacturing partner. Your brand logo and identity will be applied to the final products.What is your MOQ (Minimum Order Quantity)?
We understand that brands need flexibility, especially when launching new products. Therefore, we offer flexible MOQs, which vary depending on the product complexity, materials required, and customization level. We encourage you to discuss your project with us, and we will do our best to propose a feasible MOQ.Can you help us develop a product from just an idea or a sketch?
Absolutely! We specialize in turning concepts into high-quality, market-ready products. Our product development team will work closely with you to refine your idea, select appropriate materials, create technical drawings, and develop prototypes until your vision is perfectly realized.What are the typical steps in the OEM process with your company?
1.Initial Inquiry & Consultation: You share your concept, target market, and requirements. 2.Quotation & Agreement: We provide a detailed quotation, and once approved, we sign a service agreement. 3.Research & Development (R&D): Our team works on technical designs, material selection, and sample development. 4.Prototyping: We create a physical prototype for your evaluation and feedback. 5. Molds：After design confirming, we will creat mold before production. 5.Sample Approval: You approve the final sample, confirming quality, design, and functionality. 6.Mass Production: Upon your production order confirmation, we begin manufacturing your products. 7.Rigorous Quality Control (QC): We conduct inspections throughout production and a final random inspection before shipment. 8.Shipping & Delivery: We securely pack and arrange shipment to your designated destination.How long does the entire process take from concept to delivery?
The timeline varies significantly based on product complexity and order quantity. A general estimate is: Development & Sampling: 4-8 weeks. Mass Production: 4-6 weeks after sample approval. Please note that this is an estimate, and a precise timeline will be provided with your project quotation.Who owns the intellectual property (IP) and mold/tooling for the custom products?
You retain 100% ownership of your brand identity, designs, and product IP. For any custom molds or tooling created specifically for your project, ownership can be transferred to you upon agreement. We strictly adhere to confidentiality and will never use your designs for other clients.How do you determine the price for an OEM order?
The unit price is determined by several factors, including: Product complexity and design Cost of raw materials Labor and manufacturing processes involved Order quantity Packaging requirements We strive to offer competitive pricing without compromising on quality.What is your quality control process?
Quality is our top priority. Our QC process includes: Incoming Quality Control (IQC): Inspection of all raw materials. In-Process Quality Control (IPQC): Checks during key stages of production. Pre-Shipment Inspection (PSI): A final random inspection of finished products against your approved sample and our quality standards. We can provide detailed QC reports.Can we inspect the products before they are shipped?
Yes. We highly recommend a pre-shipment inspection. You are welcome to send your own QC inspector, or you can hire a third-party inspection company to perform the check at our factory. We can also provide you with photos and videos of the production and final products.How do you handle shipping?
We have extensive experience in shipping outdoor gear globally. We can handle the logistics for you and arrange shipment via sea (for large volumes) or air (for smaller, urgent orders). We work with reliable freight forwarders to ensure a smooth process. Shipping costs will be included in your final quotation.
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2.Optimized Cycle Time: Features an efficient cooling system and streamlined design that significantly reduces production time for higher output and lower cost per part.
3.Durable Construction: Built with high-grade mold steels and components, it offers an extended service life and reliable performance even in high-volume production runs.
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1.Long Service Life (Made from hardened tool steel)
2.Excellent Product Finish (Smooth, high-gloss bucket surface)
3.High Production Efficiency (Fast cycle times)
4.Stable & Reliable Performance (Durable construction)
5.Easy Demolding (Prevents part sticking and damage)
6.Corrosion-Resistant (For extended mold life)
7.Low Maintenance (Designed for continuous operation)
1.Superior Weather & Impact Resistance
Engineered to endure harsh outdoor conditions—resists cracking, UV damage, and temperature swings.
2.High Flexibility & Tear Resistance
Stretches without losing shape and withstands repeated use, ideal for rugged outdoor crafting and DIY projects.
3.Eco-Friendly & Reusable
Made from durable, non-toxic rubber—perfect for sustainable outdoor living and reducing waste.
4.Perfect for Outdoor Creations
Design custom garden decorations, pathway markers, bird feeders, and camping accessories with ease.
5.Easy Demolding & Sharp Details
Ensures clean releases and preserves fine patterns every time, even in humid or variable outdoor environments.
6.Compact & Portable
Lightweight and easy to pack—take your molding projects anywhere, from the backyard to the trails.
1.Unmatched Durability for Harsh Environments
Engineered for Impact Resistance: Manufactured from high-grade, UV-stabilized polymers to withstand brutal impacts, drops, and abrasion from rock, ice, and trail debris.
2.Weatherproof & Corrosion-Resistant: Superior material formulation ensures complete resistance to moisture, salt spray, extreme temperature swings, and UV radiation, preventing fading, brittleness, and corrosion.
3. Lightweight & Ergonomic Design for Peak Performance
Precision-Engineered Lightweighting: Advanced mold flow analysis allows for complex geometries that maximize strength while minimizing weight, reducing fatigue on long treks and climbs.
All-Terrain Grip & Handling: Textured, over-molded surfaces provide a secure, non-slip grip even with wet hands or gloves, ensuring total control in rain, snow, or mud.
4. Superior Structural Integrity & Reliability
Seamless, Monolithic Construction: Injection molding creates a single, unified part with no weak seams or joints, guaranteeing exceptional structural integrity under load and stress.
Rigorous Quality Assurance: Every component is tested to perform flawlessly across an extreme temperature range (-40°F to 220°F / -40°C to 104°C), ensuring reliability from desert to alpine environments.
1.Built for the Elements: Superior Weather & UV Resistance: We specialize in molding with outdoor-grade elastomers like EPDM and Silicone, which provide exceptional resistance to weathering, ozone, UV degradation, and extreme temperature swings, ensuring your gear won't fail in the sun, snow, or rain.
2.Uncompromising Sealing for Waterproof Integrity: Create reliable environmental seals for critical outdoor applications. Our process produces waterproof gaskets for hatches, O-rings for hydration systems, and seals for sensor housings with consistent density to keep moisture, dust, and debris out.
3.Cost-Effective for Durable Goods Production: While ideal for prototyping, compression molding becomes highly economical for medium to high-volume production runs of durable components, from kayak hatches and dive computer cases to batches of custom O-rings for repair kits.
4.Ergonomic & Secure Grip Solutions: Mold comfortable, non-slip grips with specific Shore A hardness values for tools, knife handles, trekking poles, and watercraft paddles. The process allows for overmolding on substrates for superior adhesion and durability.
1. Superior Material & Craftsmanship:
Crafted from premium polyresin for exceptional weight, durability, and a cold, stone-like feel that signifies quality.
Meticulous hand-casting and assembly ensure each piece is a unique work of art, not just a mass-produced toy.
2. Exquisite Detail & Realism:
Breathtaking attention to detail, from intricate costume textures and armor weathering to lifelike skin pores and hair strands.
Features dynamic posing and authentic character likeness, perfectly capturing the essence of the original IP.
3. High-Definition Paint Application:
Expertly hand-painted with precision airbrushing and meticulous wash techniques for unparalleled depth and realism.
Features advanced painting effects such as subtle gradients, metallic finishes, and realistic battle damage for a truly immersive display.
4. Exclusive & Collectible:
Produced in a strictly limited edition (e.g., [Number] pieces worldwide), ensuring exclusivity and long-term value for collectors.
Each piece includes a unique serial number and a certificate of authenticity, guaranteeing its genuine origin.
5. Impressive Presence & Display Value:
Substantial size and significant weight command attention, making it the definitive centerpiece of any collection or display.
Often includes a themed base or diorama that enhances the narrative and visual impact of the character.
6. For the True Enthusiast:
The ultimate premium collectible for discerning fans and serious collectors, representing the highest tier of merchandise available.
A must-have grail item that showcases deep passion for the character and franchise
1.High Efficiency & Automation: Designed for fully automatic, high-speed cycling, significantly boosting production output and reducing labor costs.
2.Exceptional Durability: Manufactured from premium hardened steels, the mold ensures a long service life and consistent performance even under high-volume production.
3.Superior Surface Finish: The mold cavity is precision-polished or textured to produce stools with a flawless, high-quality aesthetic appearance right out of the machine.
4.Innovative Cooling System: An optimized cooling channel layout guarantees uniform and rapid part cooling, minimizing cycle times and preventing warpage for perfect dimensional stability.
Superior Impact Protection
Precision-engineered cavity structure ensures uniform wall thickness, enhancing impact resistance and meeting international safety standards.
2. High-Visibility Customization
Supports multi-color injection and in-mold labeling for vibrant graphics and reflective elements, ensuring both aesthetics and visibility.
3. Ergonomic & Lightweight
Optimized rib design reduces weight without compromising strength, providing all-day wearing comfort for users.
4. Durable Mold Construction
Made of hardened steel with efficient cooling channels, enabling high-speed production while maintaining consistent quality over long cycles.
