customized vacuum forming low volume production for outdoor parts
1. Exceptionally Low Tooling & Startup Costs
Compared to other molding processes like injection molding, vacuum forming uses simple, single-sided molds. These molds can be crafted from inexpensive materials like wood, high-density urethane (HDU), or 3D-printed plastic, drastically reducing initial investment and making it ideal for prototyping and short production runs.
2. Rapid Prototyping and Short Lead Times
The simplicity of the process allows for incredibly fast transition from design concept to tangible part. Molds can be produced and modified quickly, enabling rapid iteration, design validation, and faster time-to-market for new products.
3. Unmatched Capacity for Large Parts
Vacuum forming is one of the most economical methods for producing very large plastic components. It is capable of creating massive parts—such as vehicle body panels, bathtubs, kayaks, and industrial machine covers—that would be prohibitively expensive or technically challenging to manufacture with other processes.
4. Superior Material and Finish Flexibility
Manufacturers can choose from a vast library of thermoplastic sheets available in an extensive range of colors, textures, thicknesses, and material properties (e.g., ABS for strength, PETG for clarity, HIPS for cost-effectiveness). Parts can be formed with integrated finishes like gloss, matte, texture, or metallic, often eliminating the need for post-processing painting.
5. Cost-Efficiency for Low to Medium Volume Production
For production batches ranging from a few dozen to several thousand units, vacuum forming offers an outstanding per-part cost advantage. The low maintenance of the molds and the efficient use of material make it the most economical choice for these volumes.
6. Durability and Structural Integrity
Vacuum-formed parts are typically single-piece constructions with no welded seams, resulting in high strength and excellent impact resistance. This makes them perfect for applications requiring robust and reliable packaging, protective covers, or durable exterior components.
In summary, the key highlights of vacuum forming are its low cost, speed for large parts, and exceptional flexibility, making it the premier choice for prototypes, large-scale components, and short- to medium-run production.
| Material | ABS, HDPE,PP, PC, PETG, PET, etc | Model No | SMG-OEM-0004 |
| Color | Dark green | Style | OEM |
| Origin | China | Package | customized |
| Size | OEM | Logo | customized |
Part 1: Engineered for the Wild: Unbreakable Protection for Your Adventures
When you're miles deep in the backcountry or navigating choppy waters, your gear needs protection that matches your spirit of adventure. Our vacuum-formed utility cases are built to be the ultimate guardians of your essential equipment. Unlike standard storage solutions, these cases are crafted through advanced vacuum-forming technology that creates a seamless, monolithic structure without weak points. The result? A lightweight yet incredibly durable case that shrugs off impacts, resists moisture, and stands up to the harshest environments—from desert dust storms to alpine blizzards. Whether you're protecting drones for aerial photography, sensitive navigation devices for backcountry expeditions, or medical supplies for emergency scenarios, this case ensures your gear functions flawlessly when it matters most. The textured, non-slip surface provides secure handling even with gloved hands, while the reinforced corners add extra protection against drops and rough transport. For adventurers who demand reliability, this case isn’t an accessory—it’s a necessity.
Part 2: Built Tough: Technical Specifications for Outdoor Performance
Designed with input from survival instructors, expedition leaders, and outdoor photographers, every detail of this case is optimized for field use. The vacuum-forming process allows precise control over material distribution, ensuring consistent wall thickness and rugged durability without unnecessary weight. The case features a IP67-rated waterproof seal, certified to protect contents even when fully submerged. Add in UV resistance to prevent sun degradation and a operating temperature range of -40°F to 220°F (-40°C to 104°C), and you have a case ready for any adventure on the planet.
Technical Specifications Table:
| Feature | Specification | Outdoor Benefit |
|---|---|---|
| Material | High-Density Polyethylene (HDPE) Composite | Resists impacts, chemicals, and corrosion while remaining lightweight for backcountry travel |
| Waterproof Rating | IP67 Certified | Protects gear during river crossings, monsoons, or accidental submersion |
| Temperature Range | -40°F to 220°F (-40°C to 104°C) | Performs in arctic cold or desert heat without becoming brittle or deforming |
| Latches | Four Double-Throw Slam Latches | Easy operation with gloves, secure closure in high-wind conditions |
| Pressure Equalization | Automatic Gore-Tex® Valve | Prevents vacuum lock during altitude changes (ideal for mountain ascents/descents) |
| Hinge System | Continuous Stainless Steel Piano Hinge | No weak points, resistant to corrosion from saltwater or humidity |
| Interior | Customizable Pick-and-Pluck Foam | Create perfect compartments for any gear configuration; foam is waterproof and anti-microbial |
| Carry Options | Molded Handle + Removable Shoulder Strap | Comfortable carrying during long approaches or when wearing tactical gear |
| Dimensions | 20" x 14" x 8" (50x35x20 cm) | Fits standard expedition packs and vehicle storage systems |
| Weight | 4.2 lbs (1.9 kg) | Light enough for multi-day hikes, strong enough for checked airline baggage |
Part 3: Ready for Anything: Your Essential Outdoor Companion
This case transforms how you approach gear protection in the wild. Imagine securing your photography equipment during a kayaking trip through rapids, knowing your cameras will be dry and functional when you reach that perfect sunset spot. Picture your communication devices remaining operational during a sandstorm in the desert, or your medical supplies staying sterile and accessible during a mountain rescue operation. The case's stackable design allows efficient storage in vehicles and base camps, while the built-in tie-down points secure it to ATVs, boats, or pack animals. For overlanders, it organizes recovery gear and prevents tools from rattling loose on rough terrain. For photographers, it provides instant access to lenses and drones while protecting them from humidity and impacts. For survivalists, it keeps fire-starting materials dry and emergency rations protected from animals and the elements.
The case comes with our lifetime warranty against manufacturing defects—a testament to our confidence in its performance. We include a free set of replacement foam inserts so you can reconfigure the interior as your gear evolves. Join thousands of outdoor professionals and enthusiasts who trust this case to protect their most valuable equipment in the world's most challenging environments. Wherever your adventure takes you, take confidence with you.
Order today and receive our curated guide to "Field Gear Protection & Organization" plus early access to new accessory launches.
What exactly are your OEM services?
Our OEM (Original Equipment Manufacturing) service allows you to bring your unique outdoor gear ideas to life. We handle the entire product development and manufacturing process based on your specifications, designs, and brand requirements. From initial concept and material sourcing to prototyping, production, and quality control, we become your dedicated manufacturing partner. Your brand logo and identity will be applied to the final products.What is your MOQ (Minimum Order Quantity)?
We understand that brands need flexibility, especially when launching new products. Therefore, we offer flexible MOQs, which vary depending on the product complexity, materials required, and customization level. We encourage you to discuss your project with us, and we will do our best to propose a feasible MOQ.Can you help us develop a product from just an idea or a sketch?
Absolutely! We specialize in turning concepts into high-quality, market-ready products. Our product development team will work closely with you to refine your idea, select appropriate materials, create technical drawings, and develop prototypes until your vision is perfectly realized.What are the typical steps in the OEM process with your company?
1.Initial Inquiry & Consultation: You share your concept, target market, and requirements. 2.Quotation & Agreement: We provide a detailed quotation, and once approved, we sign a service agreement. 3.Research & Development (R&D): Our team works on technical designs, material selection, and sample development. 4.Prototyping: We create a physical prototype for your evaluation and feedback. 5. Molds：After design confirming, we will creat mold before production. 5.Sample Approval: You approve the final sample, confirming quality, design, and functionality. 6.Mass Production: Upon your production order confirmation, we begin manufacturing your products. 7.Rigorous Quality Control (QC): We conduct inspections throughout production and a final random inspection before shipment. 8.Shipping & Delivery: We securely pack and arrange shipment to your designated destination.How long does the entire process take from concept to delivery?
The timeline varies significantly based on product complexity and order quantity. A general estimate is: Development & Sampling: 4-8 weeks. Mass Production: 4-6 weeks after sample approval. Please note that this is an estimate, and a precise timeline will be provided with your project quotation.Who owns the intellectual property (IP) and mold/tooling for the custom products?
You retain 100% ownership of your brand identity, designs, and product IP. For any custom molds or tooling created specifically for your project, ownership can be transferred to you upon agreement. We strictly adhere to confidentiality and will never use your designs for other clients.How do you determine the price for an OEM order?
The unit price is determined by several factors, including: Product complexity and design Cost of raw materials Labor and manufacturing processes involved Order quantity Packaging requirements We strive to offer competitive pricing without compromising on quality.What is your quality control process?
Quality is our top priority. Our QC process includes: Incoming Quality Control (IQC): Inspection of all raw materials. In-Process Quality Control (IPQC): Checks during key stages of production. Pre-Shipment Inspection (PSI): A final random inspection of finished products against your approved sample and our quality standards. We can provide detailed QC reports.Can we inspect the products before they are shipped?
Yes. We highly recommend a pre-shipment inspection. You are welcome to send your own QC inspector, or you can hire a third-party inspection company to perform the check at our factory. We can also provide you with photos and videos of the production and final products.How do you handle shipping?
We have extensive experience in shipping outdoor gear globally. We can handle the logistics for you and arrange shipment via sea (for large volumes) or air (for smaller, urgent orders). We work with reliable freight forwarders to ensure a smooth process. Shipping costs will be included in your final quotation.
Related Products
1.Precision Thermal Management: Expertly engineered with advanced cooling fins and thermal pads to effectively dissipate heat, significantly extending LED lifespan and performance.
2.Superior Protection (IP68): Offers excellent defense against dust, moisture, and corrosion, ensuring reliable operation in demanding indoor and outdoor environments.
3.High-Grade, Durable Materials: Constructed from robust materials like die-cast aluminum or engineering plastics, providing exceptional strength, durability, and a lightweight design.
4.Tailored Aesthetic & Optical Design: Fully customizable shapes, colors, and textures to meet specific brand and design needs, with optimized light distribution for superior illumination.
5.Streamlined Integration: Features a user-centric design for easy assembly and installation, reducing labor time and cost while ensuring a secure fit for all components.
1.Ultralight & Compact Design
Engineered with advanced materials to minimize weight without sacrificing strength.
Nestable or collapsible design drastically reduces pack size, freeing up crucial space in your backpack.
2.Uncompromising Durability
Crafted from shatterproof materials (e.g., premium polypropylene, titanium) that withstand drops, impacts, and rough handling.
Resilient against cracks and deformation, built to last for countless adventures.
3.Effortless Cleaning & Hygiene
Ultra-smooth, non-porous surface prevents food residue and odors from sticking.
Most models are dishwasher-safe for ultimate convenience after a long day outdoors
1.Optimized Airflow: Strategically designed to maximize ventilation, effectively reducing condensation and ensuring a comfortable interior climate.
2.Superior Weather Protection: Engineered with precision seals and waterproof materials to keep rain, wind, and dust out.
3.Durable & Lightweight Construction: Built with high-strength, low-weight materials for reliable performance without adding bulk.
4.Intuitive & Quiet Operation: Features like magnetic closures or smooth zippers allow for easy, silent adjustment.
5.Tailored to Your Design: Fully customizable in size, shape, color, and functionality to perfectly integrate with your tent's architecture.
1.Customizable Design Solutions: Offers full customization in color, size, logo engraving, and specific mechanical features (e.g., side-release, ladderlock, magnetic) to align perfectly with your brand and product functionality.
2.All-Weather Reliability: Consistent performance and smooth operation in diverse conditions, from freezing mountain peaks to humid rainforests, ensuring dependable gear security.
3.Streamlined & Lightweight Profile: Low-bulk design minimizes snag points and contributes to a clean, aerodynamic backpack profile, improving user comfort and freedom of movement.
4.Corrosion & Chemical Resistance: Inherently immune to rust and resistant to saltwater, sweat, and most common chemicals, guaranteeing long-term functionality and a like-new appearance.
1.Tailored Size & Capacity – Customize dimensions (length/width/height) to fit your specific needs, whether for storing large camping gear (tents, sleeping bags), small gardening tools, or patio cushions—no more wasted space or ill-fitting storage.
Personalized Compartment Design – Add adjustable dividers, dedicated pockets, or separated layers based on your items (e.g., a section for camping utensils, a slot for gardening shears), keeping belongings organized and easy to find.
2.Weather-Resistant Customization – Choose from premium weatherproof materials (e.g., UV-resistant plastic, waterproof canvas, rust-proof metal) based on your local climate (sunny, rainy, or humid), ensuring long-lasting use outdoors.
Branded & Aesthetic Personalization – Add custom logos, color matching (to your patio furniture or camping gear), or pattern prints (stripes, nature-inspired designs) to make the storage box blend with your outdoor space or reflect your style.
Function-Oriented Add-Ons – Opt for extra features tailored to your use: built-in wheels for easy movement (for heavy gear), lockable lids for security (to protect valuables), or foldable structures (for space-saving storage when not in use).
3.Heavy-Duty & Usage-Specific Build – Customize the box’s sturdiness (e.g., reinforced corners for frequent camping trips, thickened panels for long-term patio use) to match how often and where you’ll use it—no more “one-size-fits-all” fragility.
Multi-Scene Adaptability – Design the box to transition between outdoor spaces: e.g., a compact, lightweight version for camping, a large, fixed one for backyard storage, or a wall-mounted style for small balconies—all tailored to your lifestyle.
1.Frame-Specific Perfect Adaptation：Crafted to match the exact specifications of your bike frame, including tube dimensions, mounting hole positions, and frame geometry (e.g., road bike aerodynamic frames, mountain bike full-suspension frames, or vintage steel frames). Eliminates the mismatches common with standard components—such as ill-fitting handlebars that cause wrist strain or misaligned derailleur mounts that affect shifting precision—ensuring every part works in harmony with your bike’s unique structure.
2.Full-Spectrum Personalization for Identity：Unleash your style with comprehensive visual customization. Choose from custom color palettes (matching or contrasting your frame’s paint, with scratch-resistant, UV-protected finishes), laser-etched details (your name, riding club logo, meaningful symbols, or even custom serial numbers), and texture options (matte, glossy, brushed metal, or carbon fiber weave exposure). Whether you want a sleek, professional look for racing or a bold, eye-catching design for casual rides, the components become a reflection of your personal brand.
3.Riding-Scenario Tailored Functionality：Customize features to fit your specific riding habits and environments. For mountain bikers tackling technical trails, opt for reinforced crank arms with extra impact resistance or wider handlebars for better control; for road cyclists chasing speed, select aerodynamic seat posts and slim-profile brake calipers to reduce wind drag; for commuters, add integrated fender mounts or rack attachment points for practicality. You can even tweak small details—like grip thickness for long-distance comfort or pedal cleat positioning for optimal power transfer.
4.Material Selection Aligned with Performance Goals：Pick materials based on your priorities, whether it’s ultra-lightweight performance (high-modulus carbon fiber for components like handlebars, seat posts, or wheels to reduce overall bike weight), maximum durability (titanium or hardened aluminum for pedals, bottom brackets, or chainrings that withstand heavy use), or cost-effectiveness (high-quality alloy for daily commuting components). All materials undergo rigorous testing—including stress tests, corrosion resistance checks, and wear simulations—to ensure they meet the demands of your riding style.
1.Frame-Matched Precise Fit：Tailored to the specific tube shape, diameter, and mounting hole spacing of your road bike frame (e.g., aero frames, round-tube frames, or specialty carbon frames). Ensures seamless integration with no awkward gaps or unstable mounting, avoiding the "one-size-fits-all" wobble that risks bottle spills during high-speed rides.
2.Personalized Aesthetic Coordination：Supports full visual customization to align with your bike’s style. Options include matching your frame’s paint color (with high-durability, weather-resistant coatings), adding custom laser engravings (e.g., your name, team logo, or lucky number), or choosing unique finishes (matte, glossy, or carbon fiber weave exposed) to make the cage a stylish extension of your bike.
3.Ride-Scenario Optimized Functionality：Customize features based on your riding habits. For long-distance gran fondos, opt for a deeper cage design to secure large-capacity bottles; for time trials or aero-focused rides, choose a low-profile, wind-resistant shape to minimize drag. You can also add anti-slip rubber inserts (custom-colored to match) for extra bottle retention on rough roads.
4.Material Customization for Performance & Preference：Select materials tailored to your needs—whether you prioritize ultra-lightweight performance (high-modulus carbon fiber for minimal weight), durability for daily training (anodized aluminum to resist scratches), or eco-friendliness (recycled composite materials). All materials are tested for road durability, ensuring they withstand vibration, weather, and repeated bottle insertion/removal.
1.Tailored Fit for Individual Comfort：Precisely customized based on your height, arm length, and grip preference. Whether you have a shorter stature or larger hand size, the trekking poles can be adjusted to a length and grip diameter that fits you perfectly, eliminating discomfort from ill-fitting standard poles during long hikes.
2.Personalized Aesthetic & Identity：Support full customization of appearance elements, including color matching (such as matching your outdoor gear color scheme), laser engraving (of your name, favorite outdoor motto, or unique pattern), and even custom grip textures. Make your trekking poles a distinctive symbol of your outdoor style.
3.Customized Functional Upgrades：Choose functional components based on your hiking scenarios. For example, if you often trek on rocky terrain, you can select extra-durable tungsten carbide tips; if you frequently hike in snowy areas, you can match custom-sized snow baskets. You can also opt for detachable or foldable designs according to your storage and carrying needs.
Premium Material Selection for Specific Needs：Pick materials tailored to your usage requirements and budget. If you pursue ultra-lightweight performance for high-altitude hikes, you can choose high-grade carbon fiber; if you need more cost-effective and impact-resistant options for daily suburban treks, customized aluminum alloy poles are available. All materials undergo strict quality testing to ensure reliability.
4.Ergonomic Custom Grip Design：Beyond adjusting grip size, the grip shape can be customized to fit the natural curve of your palm. For instance, if you tend to hold the pole with a forefinger-led grip, the grip can be designed with a slight indentation in the forefinger area, reducing hand fatigue and enhancing grip stability during long-time use.
1.Superior Durability & Weather Resistance
Manufactured from advanced, UV-stabilized polymers to prevent fading, cracking, and brittleness from prolonged sun exposure.
Excellent resistance to moisture, extreme temperatures, corrosion, and chemical degradation for unwavering performance in all climates.
2. Robust Material Selection
Wide range of engineering-grade materials available, including impact-resistant Polycarbonate (PC), weather-resistant ASA, and rugged Polypropylene (PP), tailored to your specific strength and environmental needs.
3. High-Precision Custom Manufacturing
Expertly crafted using state-of-the-art processes like Injection Molding and CNC Machining for impeccable fit, flawless finish, and consistent high-volume production.
Tight tolerance control ensures seamless integration with other product components.
4. Lightweight & Structural Integrity
High strength-to-weight ratio reduces overall product weight for user comfort and portability without compromising on ruggedness or structural support.
5. Enhanced Ergonomic & Aesthetic Design
Fully customizable shapes and textures for superior grip, user comfort, and intuitive handling.
Seamless brand integration through custom colors, logos, and finishes (matte, glossy, textured) directly molded into the part.
6. Long-Term Reliability & Low Maintenance
Engineered for exceptional impact resistance and long-term wear, reducing the need for repairs or replacements.
Non-porous, easy-to-clean surfaces maintain hygiene and appearance with minimal effort.
7. End-to-End Customization & Expert Support
Comprehensive service from initial design consultation and prototyping to full-scale production, ensuring your vision is perfectly realized.
Collaborative engineering support to optimize part design for manufacturability, cost-efficiency, and performance
1.OEM Customization for Brand Personalization: We offer full-spectrum OEM services tailored to your brand needs—from customizing bottle shapes, sizes (500ml, 750ml, 1L, etc.), and color schemes (matte, glossy, gradient, or brand-specific Pantone colors) to adding your logo, slogan, or unique patterns via laser engraving, silk-screen printing, or heat transfer. Whether you’re a sports brand, outdoor gear retailer, or corporate client, we can turn your design concepts into high-quality, market-ready products that reinforce your brand identity.
2.Durable & Outdoor-Proof Construction: Crafted from food-grade, BPA-free materials (such as 18/8 stainless steel, Tritan, or eco-friendly PP), the water bottle is built to withstand rough outdoor use—resistant to drops, scratches, and high/low temperatures (-20°C to 100°C). It’s ideal for hiking, camping, running, cycling, and other outdoor activities, ensuring no leakage even when shaken or tilted.
3.Dual Temperature Retention Performance: Equipped with double-wall vacuum insulation technology, the bottle maintains cold drinks icy for up to 24 hours and hot beverages (like coffee or tea) warm for up to 12 hours. This eliminates the need for separate coolers or thermoses, providing convenient hydration in any weather condition.
4.Ergonomic & Portable Design: The bottle features a non-slip grip for easy holding during movement, and a lightweight structure that won’t add extra burden to your backpack. The wide-mouth opening allows easy filling with ice cubes or fruit slices, while the leak-proof lid (with flip-top, straw, or screw-on options) ensures hassle-free carrying—suitable for attaching to backpack straps via a carabiner (available as an OEM add-on).
Eco-Friendly & Easy Maintenance: As a reusable alternative to disposable plastic bottles, it supports environmental sustainability—a key selling point for eco-conscious consumers. The smooth interior and detachable parts make it easy to clean by hand or in the dishwasher, ensuring long-term hygiene and use.
5.Flexible OEM MOQ & Fast Turnaround: We accommodate both small-batch (starting from 100 units) and large-volume OEM orders, with a streamlined production process that ensures fast turnaround times (15-30 days for standard orders). Our professional R&D team also provides technical support for custom designs, helping you optimize product functionality and aesthetics to meet market demands.
