Custom LED Light Housing
1.Precision Thermal Management: Expertly engineered with advanced cooling fins and thermal pads to effectively dissipate heat, significantly extending LED lifespan and performance.
2.Superior Protection (IP68): Offers excellent defense against dust, moisture, and corrosion, ensuring reliable operation in demanding indoor and outdoor environments.
3.High-Grade, Durable Materials: Constructed from robust materials like die-cast aluminum or engineering plastics, providing exceptional strength, durability, and a lightweight design.
4.Tailored Aesthetic & Optical Design: Fully customizable shapes, colors, and textures to meet specific brand and design needs, with optimized light distribution for superior illumination.
5.Streamlined Integration: Features a user-centric design for easy assembly and installation, reducing labor time and cost while ensuring a secure fit for all components.
Custom LED Light Housings: Engineered for Performance, Designed for Vision
Elevate your lighting solutions from ordinary to exceptional. Our custom LED light housings are more than just protective shells; they are the critical foundation for performance, longevity, and aesthetic appeal. We partner with you to design and manufacture housings that seamlessly integrate into your application, ensuring your LED products shine brighter and last longer.
Why a Custom Housing is Your Competitive Edge
In the competitive LED market, the housing is what transforms a collection of electronic components into a reliable, high-performance product. Off-the-shelf solutions often lead to compromises in thermal management, design, and durability. Our custom approach ensures:
Perfect Fit for Your Electronics: Tailored internal structures securely hold PCBs, drivers, and connectors, eliminating vibration damage and ensuring perfect optical alignment.
Brand Identity and Aesthetics: The housing is the face of your product. We create unique forms, colors, and finishes that reinforce your brand and stand out in the market.
Application-Specific Engineering: Whether it's for harsh outdoor environments, sterile medical settings, or modern architectural spaces, we engineer the housing to meet the exact demands of its use case.
Key Product Highlights & Innovations
Our design and manufacturing process incorporates cutting-edge innovations to deliver unparalleled value.
Advanced Thermal Management: This is our core expertise. We integrate extensive cooling fins, thermal pads, and use materials like die-cast aluminum with high thermal conductivity to actively draw heat away from the LED chips, preventing lumen depreciation and extending lifespan by up to 50%.
Uncompromising Superior Protection (IP68 Rated): Engineered to be your product's first line of defense. Our housings provide complete protection against dust, water, and corrosive elements, guaranteeing reliable performance in the most demanding indoor and outdoor applications.
High-Grade, Application-Tailored Materials: We don't believe in a one-size-fits-all material choice. We select from a range of robust options—from lightweight, corrosion-resistant die-cast aluminum to high-strength, UV-stabilized engineering plastics—to perfectly balance durability, weight, and cost.
Optimized Optical & Aesthetic Design: The housing shape is integral to light distribution and visual appeal. We design for perfect beam control and offer limitless customization in shape, color, texture, and finish to match your exact design vision.
Streamlined Assembly & Integration: A housing should be easy to work with. Our designs feature intuitive snap-fits, accessible mounting points, and clear cable management pathways to significantly reduce assembly time and cost on your production line.
Technical Specifications at a Glance
The table below summarizes the core technical capabilities and material options for our custom LED housings.
| Category | Specification Options | Description & Benefit |
|---|---|---|
| Primary Materials | Die-Cast Aluminum (ADC-12), Aluminum Alloy (6063), Polycarbonate (PC), ABS/PC Blend | Aluminum for superior heat dissipation; Engineering Plastics for cost-effectiveness and complex shapes. |
| IP Protection Rating | IP65, IP66, IP68 (Submersible) | Certified protection levels for dust and water ingress, ensuring suitability for various environments. |
| Thermal Management | Integrated Fins, Thermal Interface Pads, Conductive Structural Design | Maximizes surface area for passive cooling, maintaining optimal LED junction temperature. |
| Surface Finishes | Powder Coating, Anodizing (Matte/Gloss), Brushed, Painted | Enhances corrosion resistance and provides a wide range of aesthetic choices to match your design. |
| Customization | Full Custom Geometry, Color Matching, Brand Logos, Integrated Mounts | Complete freedom to create a housing that is uniquely yours, both functionally and visually. |
| Compliance | RoHS, REACH, UL/CE Standards (Material Dependent) | Our materials and processes adhere to international safety and environmental standards. |
Ideal Applications Across Industries
Our custom LED housings are engineered for success across a diverse range of sectors:
Architectural & Commercial Lighting: Sleek, minimalist housings for downlights, track lights, and linear fixtures in offices, retail spaces, and hotels.
Industrial & High-Bay Lighting: Robust, high-IP-rated housings that withstand dust, moisture, and vibration in factories and warehouses.
Outdoor & Street Lighting: Durable, weatherproof housings for street lamps, floodlights, and landscape lighting, designed for decades of service.
Automotive & Transportation: High-strength, thermally efficient housings for headlights, taillights, and interior vehicle lighting.
Specialty & Consumer Appliances: Custom-shaped housings that integrate perfectly into consumer products, from smart home devices to appliances.
Our Collaborative Customization Process
We make the journey from concept to production seamless and transparent.
Consultation & DFM Analysis: We start by understanding your needs and performing a thorough Design for Manufacturability (DFM) analysis on your initial designs.
Prototyping & Validation: We create high-fidelity prototypes for your team to test for fit, form, function, and thermal performance.
Refinement & Production: We refine the design based on your feedback and then move into full-scale production using precision techniques like injection molding and die-casting.
Lifetime Support: Our partnership continues after delivery with dedicated technical support and guidance.
Invest in a Foundation of Quality
Your LED technology deserves a housing that matches its potential. By choosing our custom LED light housings, you are not just buying a component—you are investing in the reliability, performance, and market success of your final product.
Contact our engineering team today for a free, no-obligation project consultation and quotation. Let's collaborate to build the perfect foundation for your light.
What exactly are your OEM services?
Our OEM (Original Equipment Manufacturing) service allows you to bring your unique outdoor gear ideas to life. We handle the entire product development and manufacturing process based on your specifications, designs, and brand requirements. From initial concept and material sourcing to prototyping, production, and quality control, we become your dedicated manufacturing partner. Your brand logo and identity will be applied to the final products.What is your MOQ (Minimum Order Quantity)?
We understand that brands need flexibility, especially when launching new products. Therefore, we offer flexible MOQs, which vary depending on the product complexity, materials required, and customization level. We encourage you to discuss your project with us, and we will do our best to propose a feasible MOQ.Can you help us develop a product from just an idea or a sketch?
Absolutely! We specialize in turning concepts into high-quality, market-ready products. Our product development team will work closely with you to refine your idea, select appropriate materials, create technical drawings, and develop prototypes until your vision is perfectly realized.What are the typical steps in the OEM process with your company?
1.Initial Inquiry & Consultation: You share your concept, target market, and requirements. 2.Quotation & Agreement: We provide a detailed quotation, and once approved, we sign a service agreement. 3.Research & Development (R&D): Our team works on technical designs, material selection, and sample development. 4.Prototyping: We create a physical prototype for your evaluation and feedback. 5. Molds：After design confirming, we will creat mold before production. 5.Sample Approval: You approve the final sample, confirming quality, design, and functionality. 6.Mass Production: Upon your production order confirmation, we begin manufacturing your products. 7.Rigorous Quality Control (QC): We conduct inspections throughout production and a final random inspection before shipment. 8.Shipping & Delivery: We securely pack and arrange shipment to your designated destination.How long does the entire process take from concept to delivery?
The timeline varies significantly based on product complexity and order quantity. A general estimate is: Development & Sampling: 4-8 weeks. Mass Production: 4-6 weeks after sample approval. Please note that this is an estimate, and a precise timeline will be provided with your project quotation.Who owns the intellectual property (IP) and mold/tooling for the custom products?
You retain 100% ownership of your brand identity, designs, and product IP. For any custom molds or tooling created specifically for your project, ownership can be transferred to you upon agreement. We strictly adhere to confidentiality and will never use your designs for other clients.How do you determine the price for an OEM order?
The unit price is determined by several factors, including: Product complexity and design Cost of raw materials Labor and manufacturing processes involved Order quantity Packaging requirements We strive to offer competitive pricing without compromising on quality.What is your quality control process?
Quality is our top priority. Our QC process includes: Incoming Quality Control (IQC): Inspection of all raw materials. In-Process Quality Control (IPQC): Checks during key stages of production. Pre-Shipment Inspection (PSI): A final random inspection of finished products against your approved sample and our quality standards. We can provide detailed QC reports.Can we inspect the products before they are shipped?
Yes. We highly recommend a pre-shipment inspection. You are welcome to send your own QC inspector, or you can hire a third-party inspection company to perform the check at our factory. We can also provide you with photos and videos of the production and final products.How do you handle shipping?
We have extensive experience in shipping outdoor gear globally. We can handle the logistics for you and arrange shipment via sea (for large volumes) or air (for smaller, urgent orders). We work with reliable freight forwarders to ensure a smooth process. Shipping costs will be included in your final quotation.
Related Products
1.Ultralight & Compact Design
Engineered with advanced materials to minimize weight without sacrificing strength.
Nestable or collapsible design drastically reduces pack size, freeing up crucial space in your backpack.
2.Uncompromising Durability
Crafted from shatterproof materials (e.g., premium polypropylene, titanium) that withstand drops, impacts, and rough handling.
Resilient against cracks and deformation, built to last for countless adventures.
3.Effortless Cleaning & Hygiene
Ultra-smooth, non-porous surface prevents food residue and odors from sticking.
Most models are dishwasher-safe for ultimate convenience after a long day outdoors
1.Optimized Airflow: Strategically designed to maximize ventilation, effectively reducing condensation and ensuring a comfortable interior climate.
2.Superior Weather Protection: Engineered with precision seals and waterproof materials to keep rain, wind, and dust out.
3.Durable & Lightweight Construction: Built with high-strength, low-weight materials for reliable performance without adding bulk.
4.Intuitive & Quiet Operation: Features like magnetic closures or smooth zippers allow for easy, silent adjustment.
5.Tailored to Your Design: Fully customizable in size, shape, color, and functionality to perfectly integrate with your tent's architecture.
1.Customizable Design Solutions: Offers full customization in color, size, logo engraving, and specific mechanical features (e.g., side-release, ladderlock, magnetic) to align perfectly with your brand and product functionality.
2.All-Weather Reliability: Consistent performance and smooth operation in diverse conditions, from freezing mountain peaks to humid rainforests, ensuring dependable gear security.
3.Streamlined & Lightweight Profile: Low-bulk design minimizes snag points and contributes to a clean, aerodynamic backpack profile, improving user comfort and freedom of movement.
4.Corrosion & Chemical Resistance: Inherently immune to rust and resistant to saltwater, sweat, and most common chemicals, guaranteeing long-term functionality and a like-new appearance.
1.Tailored Size & Capacity – Customize dimensions (length/width/height) to fit your specific needs, whether for storing large camping gear (tents, sleeping bags), small gardening tools, or patio cushions—no more wasted space or ill-fitting storage.
Personalized Compartment Design – Add adjustable dividers, dedicated pockets, or separated layers based on your items (e.g., a section for camping utensils, a slot for gardening shears), keeping belongings organized and easy to find.
2.Weather-Resistant Customization – Choose from premium weatherproof materials (e.g., UV-resistant plastic, waterproof canvas, rust-proof metal) based on your local climate (sunny, rainy, or humid), ensuring long-lasting use outdoors.
Branded & Aesthetic Personalization – Add custom logos, color matching (to your patio furniture or camping gear), or pattern prints (stripes, nature-inspired designs) to make the storage box blend with your outdoor space or reflect your style.
Function-Oriented Add-Ons – Opt for extra features tailored to your use: built-in wheels for easy movement (for heavy gear), lockable lids for security (to protect valuables), or foldable structures (for space-saving storage when not in use).
3.Heavy-Duty & Usage-Specific Build – Customize the box’s sturdiness (e.g., reinforced corners for frequent camping trips, thickened panels for long-term patio use) to match how often and where you’ll use it—no more “one-size-fits-all” fragility.
Multi-Scene Adaptability – Design the box to transition between outdoor spaces: e.g., a compact, lightweight version for camping, a large, fixed one for backyard storage, or a wall-mounted style for small balconies—all tailored to your lifestyle.
1.Frame-Specific Perfect Adaptation：Crafted to match the exact specifications of your bike frame, including tube dimensions, mounting hole positions, and frame geometry (e.g., road bike aerodynamic frames, mountain bike full-suspension frames, or vintage steel frames). Eliminates the mismatches common with standard components—such as ill-fitting handlebars that cause wrist strain or misaligned derailleur mounts that affect shifting precision—ensuring every part works in harmony with your bike’s unique structure.
2.Full-Spectrum Personalization for Identity：Unleash your style with comprehensive visual customization. Choose from custom color palettes (matching or contrasting your frame’s paint, with scratch-resistant, UV-protected finishes), laser-etched details (your name, riding club logo, meaningful symbols, or even custom serial numbers), and texture options (matte, glossy, brushed metal, or carbon fiber weave exposure). Whether you want a sleek, professional look for racing or a bold, eye-catching design for casual rides, the components become a reflection of your personal brand.
3.Riding-Scenario Tailored Functionality：Customize features to fit your specific riding habits and environments. For mountain bikers tackling technical trails, opt for reinforced crank arms with extra impact resistance or wider handlebars for better control; for road cyclists chasing speed, select aerodynamic seat posts and slim-profile brake calipers to reduce wind drag; for commuters, add integrated fender mounts or rack attachment points for practicality. You can even tweak small details—like grip thickness for long-distance comfort or pedal cleat positioning for optimal power transfer.
4.Material Selection Aligned with Performance Goals：Pick materials based on your priorities, whether it’s ultra-lightweight performance (high-modulus carbon fiber for components like handlebars, seat posts, or wheels to reduce overall bike weight), maximum durability (titanium or hardened aluminum for pedals, bottom brackets, or chainrings that withstand heavy use), or cost-effectiveness (high-quality alloy for daily commuting components). All materials undergo rigorous testing—including stress tests, corrosion resistance checks, and wear simulations—to ensure they meet the demands of your riding style.
1.Frame-Matched Precise Fit：Tailored to the specific tube shape, diameter, and mounting hole spacing of your road bike frame (e.g., aero frames, round-tube frames, or specialty carbon frames). Ensures seamless integration with no awkward gaps or unstable mounting, avoiding the "one-size-fits-all" wobble that risks bottle spills during high-speed rides.
2.Personalized Aesthetic Coordination：Supports full visual customization to align with your bike’s style. Options include matching your frame’s paint color (with high-durability, weather-resistant coatings), adding custom laser engravings (e.g., your name, team logo, or lucky number), or choosing unique finishes (matte, glossy, or carbon fiber weave exposed) to make the cage a stylish extension of your bike.
3.Ride-Scenario Optimized Functionality：Customize features based on your riding habits. For long-distance gran fondos, opt for a deeper cage design to secure large-capacity bottles; for time trials or aero-focused rides, choose a low-profile, wind-resistant shape to minimize drag. You can also add anti-slip rubber inserts (custom-colored to match) for extra bottle retention on rough roads.
4.Material Customization for Performance & Preference：Select materials tailored to your needs—whether you prioritize ultra-lightweight performance (high-modulus carbon fiber for minimal weight), durability for daily training (anodized aluminum to resist scratches), or eco-friendliness (recycled composite materials). All materials are tested for road durability, ensuring they withstand vibration, weather, and repeated bottle insertion/removal.
1.Tailored Fit for Individual Comfort：Precisely customized based on your height, arm length, and grip preference. Whether you have a shorter stature or larger hand size, the trekking poles can be adjusted to a length and grip diameter that fits you perfectly, eliminating discomfort from ill-fitting standard poles during long hikes.
2.Personalized Aesthetic & Identity：Support full customization of appearance elements, including color matching (such as matching your outdoor gear color scheme), laser engraving (of your name, favorite outdoor motto, or unique pattern), and even custom grip textures. Make your trekking poles a distinctive symbol of your outdoor style.
3.Customized Functional Upgrades：Choose functional components based on your hiking scenarios. For example, if you often trek on rocky terrain, you can select extra-durable tungsten carbide tips; if you frequently hike in snowy areas, you can match custom-sized snow baskets. You can also opt for detachable or foldable designs according to your storage and carrying needs.
Premium Material Selection for Specific Needs：Pick materials tailored to your usage requirements and budget. If you pursue ultra-lightweight performance for high-altitude hikes, you can choose high-grade carbon fiber; if you need more cost-effective and impact-resistant options for daily suburban treks, customized aluminum alloy poles are available. All materials undergo strict quality testing to ensure reliability.
4.Ergonomic Custom Grip Design：Beyond adjusting grip size, the grip shape can be customized to fit the natural curve of your palm. For instance, if you tend to hold the pole with a forefinger-led grip, the grip can be designed with a slight indentation in the forefinger area, reducing hand fatigue and enhancing grip stability during long-time use.
1.Superior Durability & Weather Resistance
Manufactured from advanced, UV-stabilized polymers to prevent fading, cracking, and brittleness from prolonged sun exposure.
Excellent resistance to moisture, extreme temperatures, corrosion, and chemical degradation for unwavering performance in all climates.
2. Robust Material Selection
Wide range of engineering-grade materials available, including impact-resistant Polycarbonate (PC), weather-resistant ASA, and rugged Polypropylene (PP), tailored to your specific strength and environmental needs.
3. High-Precision Custom Manufacturing
Expertly crafted using state-of-the-art processes like Injection Molding and CNC Machining for impeccable fit, flawless finish, and consistent high-volume production.
Tight tolerance control ensures seamless integration with other product components.
4. Lightweight & Structural Integrity
High strength-to-weight ratio reduces overall product weight for user comfort and portability without compromising on ruggedness or structural support.
5. Enhanced Ergonomic & Aesthetic Design
Fully customizable shapes and textures for superior grip, user comfort, and intuitive handling.
Seamless brand integration through custom colors, logos, and finishes (matte, glossy, textured) directly molded into the part.
6. Long-Term Reliability & Low Maintenance
Engineered for exceptional impact resistance and long-term wear, reducing the need for repairs or replacements.
Non-porous, easy-to-clean surfaces maintain hygiene and appearance with minimal effort.
7. End-to-End Customization & Expert Support
Comprehensive service from initial design consultation and prototyping to full-scale production, ensuring your vision is perfectly realized.
Collaborative engineering support to optimize part design for manufacturability, cost-efficiency, and performance
1.OEM Customization for Brand Personalization: We offer full-spectrum OEM services tailored to your brand needs—from customizing bottle shapes, sizes (500ml, 750ml, 1L, etc.), and color schemes (matte, glossy, gradient, or brand-specific Pantone colors) to adding your logo, slogan, or unique patterns via laser engraving, silk-screen printing, or heat transfer. Whether you’re a sports brand, outdoor gear retailer, or corporate client, we can turn your design concepts into high-quality, market-ready products that reinforce your brand identity.
2.Durable & Outdoor-Proof Construction: Crafted from food-grade, BPA-free materials (such as 18/8 stainless steel, Tritan, or eco-friendly PP), the water bottle is built to withstand rough outdoor use—resistant to drops, scratches, and high/low temperatures (-20°C to 100°C). It’s ideal for hiking, camping, running, cycling, and other outdoor activities, ensuring no leakage even when shaken or tilted.
3.Dual Temperature Retention Performance: Equipped with double-wall vacuum insulation technology, the bottle maintains cold drinks icy for up to 24 hours and hot beverages (like coffee or tea) warm for up to 12 hours. This eliminates the need for separate coolers or thermoses, providing convenient hydration in any weather condition.
4.Ergonomic & Portable Design: The bottle features a non-slip grip for easy holding during movement, and a lightweight structure that won’t add extra burden to your backpack. The wide-mouth opening allows easy filling with ice cubes or fruit slices, while the leak-proof lid (with flip-top, straw, or screw-on options) ensures hassle-free carrying—suitable for attaching to backpack straps via a carabiner (available as an OEM add-on).
Eco-Friendly & Easy Maintenance: As a reusable alternative to disposable plastic bottles, it supports environmental sustainability—a key selling point for eco-conscious consumers. The smooth interior and detachable parts make it easy to clean by hand or in the dishwasher, ensuring long-term hygiene and use.
5.Flexible OEM MOQ & Fast Turnaround: We accommodate both small-batch (starting from 100 units) and large-volume OEM orders, with a streamlined production process that ensures fast turnaround times (15-30 days for standard orders). Our professional R&D team also provides technical support for custom designs, helping you optimize product functionality and aesthetics to meet market demands.
1.Product Highlights: Injection Moldings for Outdoor Gear
Unmatched Durability & Impact Resistance: Forged to withstand the harshest impacts, from rocky falls to rough handling in the backcountry. Our components absorb shock and stress, ensuring your gear remains intact and reliable when it matters most.
2.Extreme Weather Resilience: Engineered to conquer every climate. From sub-zero Arctic blizzards to scorching desert sun and saltwater corrosion, our moldings resist UV degradation, moisture ingress, and temperature extremes without warping or failing.
3.Ultra-Precise & Secure Fit: Precision-molded for flawless performance. Components like buckles, connectors, and housings feature exact tolerances for a perfect, secure, and rattle-free fit, ensuring seamless operation in critical situations.
4.Superior Strength-to-Weight Ratio: We believe every gram counts on the trail. Our advanced engineering and material selection create incredibly strong, load-bearing parts that are remarkably lightweight, helping to shed precious weight from packs and equipment.
