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customized spare parts for outdoor bicycle

1.Frame-Specific Perfect Adaptation：Crafted to match the exact specifications of your bike frame, including tube dimensions, mounting hole positions, and frame geometry (e.g., road bike aerodynamic frames, mountain bike full-suspension frames, or vintage steel frames). Eliminates the mismatches common with standard components—such as ill-fitting handlebars that cause wrist strain or misaligned derailleur mounts that affect shifting precision—ensuring every part works in harmony with your bike’s unique structure.​ 2.Full-Spectrum Personalization for Identity：Unleash your style with comprehensive visual customization. Choose from custom color palettes (matching or contrasting your frame’s paint, with scratch-resistant, UV-protected finishes), laser-etched details (your name, riding club logo, meaningful symbols, or even custom serial numbers), and texture options (matte, glossy, brushed metal, or carbon fiber weave exposure). Whether you want a sleek, professional look for racing or a bold, eye-catching design for casual rides, the components become a reflection of your personal brand.​ 3.Riding-Scenario Tailored Functionality：Customize features to fit your specific riding habits and environments. For mountain bikers tackling technical trails, opt for reinforced crank arms with extra impact resistance or wider handlebars for better control; for road cyclists chasing speed, select aerodynamic seat posts and slim-profile brake calipers to reduce wind drag; for commuters, add integrated fender mounts or rack attachment points for practicality. You can even tweak small details—like grip thickness for long-distance comfort or pedal cleat positioning for optimal power transfer.​ 4.Material Selection Aligned with Performance Goals：Pick materials based on your priorities, whether it’s ultra-lightweight performance (high-modulus carbon fiber for components like handlebars, seat posts, or wheels to reduce overall bike weight), maximum durability (titanium or hardened aluminum for pedals, bottom brackets, or chainrings that withstand heavy use), or cost-effectiveness (high-quality alloy for daily commuting components). All materials undergo rigorous testing—including stress tests, corrosion resistance checks, and wear simulations—to ensure they meet the demands of your riding style.​
    Tags:
    spare-parts-for-outdoor-bicyclespare-parts-for bicyclecustomized spare parts
    MaterialPA6+GF30, PP, PC, PETG, PET, etc
    		Model NoSMG-OEM-0012
    ColorCustomizedStyleOEM
    OriginChinaPackagecustomized
    Size
    		OEMLogo
    		customized
    spare-parts-for-outdoor-bicycle
    spare-parts-for bicycle

    Custom Outdoor Bicycle Parts OEM Services - Technical Specification & Ordering Guide

    Company Overview

    Samgo Manufacturing specializes in high-performance outdoor parts with over 20 years of industry experience. As an ISO 9001 certified manufacturer 8, we provide comprehensive OEM/ODM services for global cycling brands, offering custom engineering solutions from conceptual design to mass production. Our facility features 8 skilled technicians and advanced manufacturing capabilities including 10-ton welding systems, 8-meter axis processing equipment, and diameter 4-meter CNC vertical lathes 4.

    Table: Samgo Manufacturing Capabilities Overview

    AspectCapacityEquipmentProduction Volume
    Metal Processing10-ton welding capacityCNC lathes, milling machines50,000+ units monthly
    Plastic ComponentsInjection molding500-3000 ton injection machines100,000+ units monthly
    Surface TreatmentAnodizing, paintingAutomated coating lines80,000+ units monthly
    Assembly5 production linesSemi-automated assembly30,000+ units monthly

    Design & Engineering Services

    Our engineering team utilizes advanced 3D scanning technology with accuracy up to ±0.2mm for precise reverse engineering and dimensional verification 3. We create comprehensive CAD designs and functional prototypes using SLA/SLS 3D printing technology for rapid validation before mass production.

    Design Process Flow:

    1. Concept Development: Our designers work with your team to create innovative solutions that meet your specific market needs

    2. 3D Modeling: Advanced CAD systems create detailed models with exact specifications

    3. Engineering Analysis: Structural, stress, and aerodynamic testing through simulation software

    4. Prototype Development: 3D printed or CNC-machined samples for functional testing

    5. Design Refinement: Iterative improvements based on testing feedback

    6. Production Planning: Manufacturing process design for efficient mass production

    Table: Design & Prototyping Services

    ServiceTechnologyTurnaround TimeAccuracyMaximum Size
    3D ScanningBlue light scanning1-2 days±0.02mm4m diameter
    CAD DesignPro/E, SolidWorks3-5 daysN/AUnlimited
    3D PrintingSLA, SLM, FDM2-4 days±0.1mm500×500×500mm
    CNC Prototyping5-axis CNC3-7 days±0.05mm1500×800×500mm

    Manufacturing Capabilities

    We specialize in manufacturing durable outdoor bicycle components designed to withstand harsh environmental conditions. Our production range includes:

    1. Air Pumps & Inflation Systems: Mini pumps, floor pumps, CO2 inflators with custom pressure gauges and mounting systems
    2. Tools & Maintenance Kits: Multi-tools, chain tools, repair kits with custom packaging options
    3. Bike Bags & Storage: Frame bags, seat packs, handlebar bags with waterproof materials
    4. Lights & Safety Equipment: LED headlights, taillights, reflectors with multiple mounting options
    5. Hydration Systems: Water bottles, cages, hydration pack integration
    6. Cockpit Components: Handlebars, grips, stems with custom ergonomics
    7. Suspension Components: Forks, seatposts with adjustable damping systems 5

    Table: Material Selection Guide

    Material TypeBest ForAdvantagesSurface Finish Options
    6061 AluminumHandlebars, stems, seatpostsHigh strength-to-weight ratio, corrosion resistantAnodizing, polishing, painting, brushing
    7075 AluminumHigh-stress componentsSuperior strength, fatigue resistanceHard anodizing, powder coating
    Carbon FiberPremium lightweight componentsExceptional stiffness, vibration dampingClear coat, painted, UV resistant
    Nylon FiberBike bags, storage solutionsAbrasion resistance, waterproofDyeing, laser etching, waterproof coatings
    TPU ThermoplasticProtective components, gripsFlexibility, impact resistanceTexture finishing, soft touch coating
    Stainless SteelTools, fasteners, pumpsCorrosion resistance, durabilityPassivation, brushing, polishing

    Quality Assurance

    We maintain rigorous quality standards throughout our manufacturing process with three-stage inspection:

    1. Incoming Material Inspection: Raw material certification and dimensional verification

    2. In-Process Inspection: Statistical process control during manufacturing

    3. Final Random Inspection: AQL sampling based on ISO 2859-1 standards

    Our testing laboratory includes:

    • Environmental simulation chambers (temperature, humidity, UV resistance)

    • Structural testing equipment (fatigue, impact, load testing)

    • Chemical analysis (material composition verification)

    • Surface treatment quality verification (coating thickness, adhesion testing)

    All products undergo real-world simulation testing including:

    • Vibration testing up to 500,000 cycles

    • Load testing at 150% of rated capacity

    • Weather resistance testing (UV, moisture, temperature cycling)

    • Corrosion testing (salt spray, chemical exposure)

    OEM Process Workflow

    Phase 1: Project Initiation (1-2 Weeks)

    • Requirement analysis and technical consultation

    • Design input and specification finalization

    • Confidentiality agreement and project planning

    • Target costing and feasibility study

    Phase 2: Design & Development (2-4 Weeks)

    • 3D modeling and engineering drawings

    • Prototype development and functional testing

    • Design refinement based on testing results

    • Production process planning and tooling design

    Phase 3: Production Preparation (4-6 Weeks)

    • Mold and fixture fabrication

    • Raw material procurement and inspection

    • Production line setup and process validation

    • Quality control plan implementation

    Phase 4: Mass Production (3-4 Weeks)

    • Manufacturing with in-process quality checks

    • Batch inspection and testing

    • Surface treatment and finishing

    • Assembly and final packaging

    Phase 5: Delivery & Support (Ongoing)

    • Logistics arrangement and shipping

    • After-sales support and technical assistance

    • Market feedback collection and continuous improvement

    Table: Production Timeline Estimates

    Order QuantityPrototyping PhaseTooling TimeProduction TimeTotal Timeline
    500-1,000 units2-3 weeks2-3 weeks3-4 weeks7-10 weeks
    1,000-5,000 units2-3 weeks3-4 weeks4-6 weeks9-13 weeks
    5,000-10,000 units3-4 weeks4-5 weeks6-8 weeks13-17 weeks
    10,000+ units4-5 weeks5-6 weeks8-10 weeks17-21 weeks

    Packaging & Logistics

    We offer custom packaging solutions including:

    • Retail-ready packaging with custom printing and design

    • Environmentally friendly and recycled material options

    • Blister packs, clamshells, cardboard displays

    • Bulk packaging optimized for shipping efficiency

    Our logistics network ensures timely delivery worldwide:

    • FOB (Free On Board) from Shanghai, Ningbo, or Shenzhen ports

    • EXW (Ex Works) from our factory

    • FCA (Free Carrier) designated locations

    • CIF (Cost, Insurance, and Freight) to major ports worldwide

    Certification & Compliance

    Our products meet international standards including:

    • ISO 9001:2015 Quality Management System

    • CE认证 European conformity marking

    • CPSC Consumer Product Safety Commission requirements

    • REACH Regulation concerning Registration, Evaluation, Authorization and Restriction of Chemicals

    • RoHS Restriction of Hazardous Substances Directive

    Why Choose Our OEM Services?

    1. Design Excellence

    • Award-winning design team with Red Dot, iF, and Good Design awards 2

    • Over 100 patented designs in bicycle accessories

    • Market-driven innovation based on global cycling trends

    2. Manufacturing Precision

    • Vertical integration from raw material to finished product

    • Advanced automation for consistent quality

    • Lean manufacturing principles for efficiency

    3. Quality Commitment

    • 100% on-time delivery commitment

    • 95% customer satisfaction rate

    • Less than 2‰ return and complaint rate 6

    4. Sustainable Practices

    • Eco-friendly manufacturing processes

    • Waste reduction and recycling programs

    • Energy-efficient facilities and equipment

    5. Global Experience

    • 20+ years international OEM experience

    • Products exported to 20+ countries worldwide 6

    • Multilingual support team (English, Japanese, German, French)


    • What exactly are your OEM services?

      Our OEM (Original Equipment Manufacturing) service allows you to bring your unique outdoor gear ideas to life. We handle the entire product development and manufacturing process based on your specifications, designs, and brand requirements. From initial concept and material sourcing to prototyping, production, and quality control, we become your dedicated manufacturing partner. Your brand logo and identity will be applied to the final products.

    • What is your MOQ (Minimum Order Quantity)?

      We understand that brands need flexibility, especially when launching new products. Therefore, we offer flexible MOQs, which vary depending on the product complexity, materials required, and customization level. We encourage you to discuss your project with us, and we will do our best to propose a feasible MOQ.

    • Can you help us develop a product from just an idea or a sketch?

      Absolutely! We specialize in turning concepts into high-quality, market-ready products. Our product development team will work closely with you to refine your idea, select appropriate materials, create technical drawings, and develop prototypes until your vision is perfectly realized.

    • What are the typical steps in the OEM process with your company?

      1.Initial Inquiry & Consultation: You share your concept, target market, and requirements. 2.Quotation & Agreement: We provide a detailed quotation, and once approved, we sign a service agreement. 3.Research & Development (R&D): Our team works on technical designs, material selection, and sample development. 4.Prototyping: We create a physical prototype for your evaluation and feedback. 5. Molds：After design confirming, we will creat mold before production. 5.Sample Approval: You approve the final sample, confirming quality, design, and functionality. 6.Mass Production: Upon your production order confirmation, we begin manufacturing your products. 7.Rigorous Quality Control (QC): We conduct inspections throughout production and a final random inspection before shipment. 8.Shipping & Delivery: We securely pack and arrange shipment to your designated destination.

    • How long does the entire process take from concept to delivery?

      The timeline varies significantly based on product complexity and order quantity. A general estimate is: Development & Sampling: 4-8 weeks. Mass Production: 4-6 weeks after sample approval. Please note that this is an estimate, and a precise timeline will be provided with your project quotation.

    • Who owns the intellectual property (IP) and mold/tooling for the custom products?

      You retain 100% ownership of your brand identity, designs, and product IP. For any custom molds or tooling created specifically for your project, ownership can be transferred to you upon agreement. We strictly adhere to confidentiality and will never use your designs for other clients.

    • How do you determine the price for an OEM order?

      The unit price is determined by several factors, including: Product complexity and design Cost of raw materials Labor and manufacturing processes involved Order quantity Packaging requirements We strive to offer competitive pricing without compromising on quality.

    • What is your quality control process?

      Quality is our top priority. Our QC process includes: Incoming Quality Control (IQC): Inspection of all raw materials. In-Process Quality Control (IPQC): Checks during key stages of production. Pre-Shipment Inspection (PSI): A final random inspection of finished products against your approved sample and our quality standards. We can provide detailed QC reports.

    • Can we inspect the products before they are shipped?

      Yes. We highly recommend a pre-shipment inspection. You are welcome to send your own QC inspector, or you can hire a third-party inspection company to perform the check at our factory. We can also provide you with photos and videos of the production and final products.

    • How do you handle shipping?

      We have extensive experience in shipping outdoor gear globally. We can handle the logistics for you and arrange shipment via sea (for large volumes) or air (for smaller, urgent orders). We work with reliable freight forwarders to ensure a smooth process. Shipping costs will be included in your final quotation.

    Get the latest price? We will reply as soon as possible (within 12 hours)

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