The Ultimate Custom Plastic Helmet
1. Advanced Custom Design
Fully customizable shell shapes, graphics, and colors to match brand identity or specific usage requirements, with options for integrated logos and unique aesthetic finishes.
2. Superior Impact Protection
Made from high-strength ABS or PC materials with optimized internal structure, providing reliable impact resistance and meeting international safety certification standards.
3. Enhanced Comfort & Fit
Features adjustable padding systems, moisture-wicking liners, and ergonomic shape designs, ensuring all-day wearing comfort and secure fit for various head sizes.
4. Functional Versatility
Available in multiple specialized versions including ventilated models, built-in accessory mounts, and compatible with various face shields or hearing protection equipment.
Your Vision, Our Protection: The Ultimate Custom Plastic Helmet
Introduction: Safety with Identity
In environments where safety is paramount, a helmet does more than protect—it represents a culture, a brand, and an individual's identity. Our custom plastic helmet service merges uncompromising safety standards with limitless personalization. We empower you to design helmets that are not only fully compliant with safety regulations but also powerful tools for brand reinforcement, team cohesion, and individual expression. From concept to completion, we craft your vision into a reliable layer of protection.
1. Express Your Brand: Comprehensive Customization
Transform a standard safety requirement into a signature asset. Our end-to-end customization covers every aspect of the helmet's appearance and function.
Customization Options Table
| Customization Aspect | Available Options | Ideal Application |
|---|---|---|
| Color & Graphics | Full Pantone color matching, vibrant multi-color injection, camouflage patterns, corporate color schemes. | Brand alignment for corporate clients, high-visibility colors for road crews, team colors for sports. |
| Logo & Branding | High-durability silk-screen printing, in-mold labeling (IML) for permanent graphics, embossing, debossing. | Permanent brand exposure that won't wear off, ideal for company logos and sponsor decals on sports helmets. |
| Shell Design & Style | Custom shell contours, integrated LED light slots, specialized brim lengths, unique vent patterns. | Creating a distinct product line silhouette, adding functional features like built-in lighting for cyclists. |
| Material & Finish | High-impact ABS, lightweight Polycarbonate, advanced composites; Gloss, matte, or textured finishes. | Matching specific weight and durability requirements (e.g., PC for lightweight sports, ABS for rugged industry). |
| Accessory Integration | Pre-molded mounts for face shields, hearing protection, headlamps, cameras, or communication devices. | Creating specialized helmets for welding, forestry, fire rescue, or adventure sports without clumsy aftermarket fixes. |
2. Engineered for Safety: Certified Protection
Every custom helmet is built on a foundation of rigorous engineering and tested to meet or exceed global safety standards.
Safety & Performance Features Table
| Feature | Component | Benefit to You |
|---|---|---|
| Shell Material | High-Grade ABS or Polycarbonate. | Excellent impact absorption, penetration resistance, and durability against daily wear and tear. |
| Suspension System | Nylon web suspension with padded sweatband. | Absorbs and dissipates impact energy, provides a secure and comfortable fit, and is easily adjustable. |
| Impact Protection | Multi-density EPS (Expanded Polystyrene) Liner. | Crushes on impact to manage deceleration forces, protecting the wearer from traumatic brain injury. |
| Chin Strap | Quick-release buckle, durable nylon webbing. | Ensures the helmet stays securely on the head during a fall or impact. |
| Certifications | Compliant with ANSI/ISEA Z89.1, EN 397, CE, or other specified standards. | Guarantees the helmet meets rigorous independent safety tests, providing peace of mind and regulatory compliance. |
3. Designed for the User: Comfort & Functionality
A safe helmet is one that is worn consistently. Our designs prioritize all-day comfort and practical functionality to encourage compliance.
Advanced Ventilation & Climate Control: Strategically placed intake and exhaust vents promote constant airflow, pulling cool air in and pushing hot air out. This significantly reduces heat buildup, keeping the wearer cooler, more comfortable, and more focused on their task, especially in warm environments.
Ergonomic Fit & Adjustability: Our helmets feature a precision dial-fit system at the rear, allowing for micro-adjustments to achieve a perfect, secure, and comfortable fit for any head shape and size. This eliminates pressure points and prevents the helmet from shifting during movement.
Versatility & Modularity: The foundation of our custom helmets allows for a vast ecosystem of compatible accessories. From bolt-on face shields and hearing protection for industrial use to aerodynamic visors and camera mounts for sports, our helmets are designed to adapt to the specific needs of the user.
4. Our Collaborative Customization Process
We guide you through a simple, transparent process to bring your custom helmet to life.
Consultation & Needs Analysis: We begin by understanding your safety requirements, branding guidelines, and functional needs.
Design & Quotation: Our team creates digital 3D renders of your custom helmet and provides a comprehensive DFM (Design for Manufacturability) analysis and a detailed quote.
Prototyping & Approval: We produce a physical, wear-ready prototype for your team to evaluate, test, and approve.
Production & Delivery: After final sign-off, we move to mass production with stringent quality control at every stage, ensuring on-time delivery of your order.
Conclusion: Elevate Your Safety Standard
Don't settle for generic, one-size-fits-all protection. A custom plastic helmet is a powerful investment in your team's safety, morale, and brand identity. It demonstrates a commitment to quality that is visible every single day.
Ready to create a helmet that truly represents you? Contact our customization experts today for a free consultation and a preliminary design concept.
What exactly are your OEM services?
Our OEM (Original Equipment Manufacturing) service allows you to bring your unique outdoor gear ideas to life. We handle the entire product development and manufacturing process based on your specifications, designs, and brand requirements. From initial concept and material sourcing to prototyping, production, and quality control, we become your dedicated manufacturing partner. Your brand logo and identity will be applied to the final products.What is your MOQ (Minimum Order Quantity)?
We understand that brands need flexibility, especially when launching new products. Therefore, we offer flexible MOQs, which vary depending on the product complexity, materials required, and customization level. We encourage you to discuss your project with us, and we will do our best to propose a feasible MOQ.Can you help us develop a product from just an idea or a sketch?
Absolutely! We specialize in turning concepts into high-quality, market-ready products. Our product development team will work closely with you to refine your idea, select appropriate materials, create technical drawings, and develop prototypes until your vision is perfectly realized.What are the typical steps in the OEM process with your company?
1.Initial Inquiry & Consultation: You share your concept, target market, and requirements. 2.Quotation & Agreement: We provide a detailed quotation, and once approved, we sign a service agreement. 3.Research & Development (R&D): Our team works on technical designs, material selection, and sample development. 4.Prototyping: We create a physical prototype for your evaluation and feedback. 5. Molds：After design confirming, we will creat mold before production. 5.Sample Approval: You approve the final sample, confirming quality, design, and functionality. 6.Mass Production: Upon your production order confirmation, we begin manufacturing your products. 7.Rigorous Quality Control (QC): We conduct inspections throughout production and a final random inspection before shipment. 8.Shipping & Delivery: We securely pack and arrange shipment to your designated destination.How long does the entire process take from concept to delivery?
The timeline varies significantly based on product complexity and order quantity. A general estimate is: Development & Sampling: 4-8 weeks. Mass Production: 4-6 weeks after sample approval. Please note that this is an estimate, and a precise timeline will be provided with your project quotation.Who owns the intellectual property (IP) and mold/tooling for the custom products?
You retain 100% ownership of your brand identity, designs, and product IP. For any custom molds or tooling created specifically for your project, ownership can be transferred to you upon agreement. We strictly adhere to confidentiality and will never use your designs for other clients.How do you determine the price for an OEM order?
The unit price is determined by several factors, including: Product complexity and design Cost of raw materials Labor and manufacturing processes involved Order quantity Packaging requirements We strive to offer competitive pricing without compromising on quality.What is your quality control process?
Quality is our top priority. Our QC process includes: Incoming Quality Control (IQC): Inspection of all raw materials. In-Process Quality Control (IPQC): Checks during key stages of production. Pre-Shipment Inspection (PSI): A final random inspection of finished products against your approved sample and our quality standards. We can provide detailed QC reports.Can we inspect the products before they are shipped?
Yes. We highly recommend a pre-shipment inspection. You are welcome to send your own QC inspector, or you can hire a third-party inspection company to perform the check at our factory. We can also provide you with photos and videos of the production and final products.How do you handle shipping?
We have extensive experience in shipping outdoor gear globally. We can handle the logistics for you and arrange shipment via sea (for large volumes) or air (for smaller, urgent orders). We work with reliable freight forwarders to ensure a smooth process. Shipping costs will be included in your final quotation.
Related Products
1.Precision Thermal Management: Expertly engineered with advanced cooling fins and thermal pads to effectively dissipate heat, significantly extending LED lifespan and performance.
2.Superior Protection (IP68): Offers excellent defense against dust, moisture, and corrosion, ensuring reliable operation in demanding indoor and outdoor environments.
3.High-Grade, Durable Materials: Constructed from robust materials like die-cast aluminum or engineering plastics, providing exceptional strength, durability, and a lightweight design.
4.Tailored Aesthetic & Optical Design: Fully customizable shapes, colors, and textures to meet specific brand and design needs, with optimized light distribution for superior illumination.
5.Streamlined Integration: Features a user-centric design for easy assembly and installation, reducing labor time and cost while ensuring a secure fit for all components.
1.Ultralight & Compact Design
Engineered with advanced materials to minimize weight without sacrificing strength.
Nestable or collapsible design drastically reduces pack size, freeing up crucial space in your backpack.
2.Uncompromising Durability
Crafted from shatterproof materials (e.g., premium polypropylene, titanium) that withstand drops, impacts, and rough handling.
Resilient against cracks and deformation, built to last for countless adventures.
3.Effortless Cleaning & Hygiene
Ultra-smooth, non-porous surface prevents food residue and odors from sticking.
Most models are dishwasher-safe for ultimate convenience after a long day outdoors
1.Optimized Airflow: Strategically designed to maximize ventilation, effectively reducing condensation and ensuring a comfortable interior climate.
2.Superior Weather Protection: Engineered with precision seals and waterproof materials to keep rain, wind, and dust out.
3.Durable & Lightweight Construction: Built with high-strength, low-weight materials for reliable performance without adding bulk.
4.Intuitive & Quiet Operation: Features like magnetic closures or smooth zippers allow for easy, silent adjustment.
5.Tailored to Your Design: Fully customizable in size, shape, color, and functionality to perfectly integrate with your tent's architecture.
1.Customizable Design Solutions: Offers full customization in color, size, logo engraving, and specific mechanical features (e.g., side-release, ladderlock, magnetic) to align perfectly with your brand and product functionality.
2.All-Weather Reliability: Consistent performance and smooth operation in diverse conditions, from freezing mountain peaks to humid rainforests, ensuring dependable gear security.
3.Streamlined & Lightweight Profile: Low-bulk design minimizes snag points and contributes to a clean, aerodynamic backpack profile, improving user comfort and freedom of movement.
4.Corrosion & Chemical Resistance: Inherently immune to rust and resistant to saltwater, sweat, and most common chemicals, guaranteeing long-term functionality and a like-new appearance.
1.Tailored Size & Capacity – Customize dimensions (length/width/height) to fit your specific needs, whether for storing large camping gear (tents, sleeping bags), small gardening tools, or patio cushions—no more wasted space or ill-fitting storage.
Personalized Compartment Design – Add adjustable dividers, dedicated pockets, or separated layers based on your items (e.g., a section for camping utensils, a slot for gardening shears), keeping belongings organized and easy to find.
2.Weather-Resistant Customization – Choose from premium weatherproof materials (e.g., UV-resistant plastic, waterproof canvas, rust-proof metal) based on your local climate (sunny, rainy, or humid), ensuring long-lasting use outdoors.
Branded & Aesthetic Personalization – Add custom logos, color matching (to your patio furniture or camping gear), or pattern prints (stripes, nature-inspired designs) to make the storage box blend with your outdoor space or reflect your style.
Function-Oriented Add-Ons – Opt for extra features tailored to your use: built-in wheels for easy movement (for heavy gear), lockable lids for security (to protect valuables), or foldable structures (for space-saving storage when not in use).
3.Heavy-Duty & Usage-Specific Build – Customize the box’s sturdiness (e.g., reinforced corners for frequent camping trips, thickened panels for long-term patio use) to match how often and where you’ll use it—no more “one-size-fits-all” fragility.
Multi-Scene Adaptability – Design the box to transition between outdoor spaces: e.g., a compact, lightweight version for camping, a large, fixed one for backyard storage, or a wall-mounted style for small balconies—all tailored to your lifestyle.
1.Frame-Specific Perfect Adaptation：Crafted to match the exact specifications of your bike frame, including tube dimensions, mounting hole positions, and frame geometry (e.g., road bike aerodynamic frames, mountain bike full-suspension frames, or vintage steel frames). Eliminates the mismatches common with standard components—such as ill-fitting handlebars that cause wrist strain or misaligned derailleur mounts that affect shifting precision—ensuring every part works in harmony with your bike’s unique structure.
2.Full-Spectrum Personalization for Identity：Unleash your style with comprehensive visual customization. Choose from custom color palettes (matching or contrasting your frame’s paint, with scratch-resistant, UV-protected finishes), laser-etched details (your name, riding club logo, meaningful symbols, or even custom serial numbers), and texture options (matte, glossy, brushed metal, or carbon fiber weave exposure). Whether you want a sleek, professional look for racing or a bold, eye-catching design for casual rides, the components become a reflection of your personal brand.
3.Riding-Scenario Tailored Functionality：Customize features to fit your specific riding habits and environments. For mountain bikers tackling technical trails, opt for reinforced crank arms with extra impact resistance or wider handlebars for better control; for road cyclists chasing speed, select aerodynamic seat posts and slim-profile brake calipers to reduce wind drag; for commuters, add integrated fender mounts or rack attachment points for practicality. You can even tweak small details—like grip thickness for long-distance comfort or pedal cleat positioning for optimal power transfer.
4.Material Selection Aligned with Performance Goals：Pick materials based on your priorities, whether it’s ultra-lightweight performance (high-modulus carbon fiber for components like handlebars, seat posts, or wheels to reduce overall bike weight), maximum durability (titanium or hardened aluminum for pedals, bottom brackets, or chainrings that withstand heavy use), or cost-effectiveness (high-quality alloy for daily commuting components). All materials undergo rigorous testing—including stress tests, corrosion resistance checks, and wear simulations—to ensure they meet the demands of your riding style.
1.Frame-Matched Precise Fit：Tailored to the specific tube shape, diameter, and mounting hole spacing of your road bike frame (e.g., aero frames, round-tube frames, or specialty carbon frames). Ensures seamless integration with no awkward gaps or unstable mounting, avoiding the "one-size-fits-all" wobble that risks bottle spills during high-speed rides.
2.Personalized Aesthetic Coordination：Supports full visual customization to align with your bike’s style. Options include matching your frame’s paint color (with high-durability, weather-resistant coatings), adding custom laser engravings (e.g., your name, team logo, or lucky number), or choosing unique finishes (matte, glossy, or carbon fiber weave exposed) to make the cage a stylish extension of your bike.
3.Ride-Scenario Optimized Functionality：Customize features based on your riding habits. For long-distance gran fondos, opt for a deeper cage design to secure large-capacity bottles; for time trials or aero-focused rides, choose a low-profile, wind-resistant shape to minimize drag. You can also add anti-slip rubber inserts (custom-colored to match) for extra bottle retention on rough roads.
4.Material Customization for Performance & Preference：Select materials tailored to your needs—whether you prioritize ultra-lightweight performance (high-modulus carbon fiber for minimal weight), durability for daily training (anodized aluminum to resist scratches), or eco-friendliness (recycled composite materials). All materials are tested for road durability, ensuring they withstand vibration, weather, and repeated bottle insertion/removal.
1.Tailored Fit for Individual Comfort：Precisely customized based on your height, arm length, and grip preference. Whether you have a shorter stature or larger hand size, the trekking poles can be adjusted to a length and grip diameter that fits you perfectly, eliminating discomfort from ill-fitting standard poles during long hikes.
2.Personalized Aesthetic & Identity：Support full customization of appearance elements, including color matching (such as matching your outdoor gear color scheme), laser engraving (of your name, favorite outdoor motto, or unique pattern), and even custom grip textures. Make your trekking poles a distinctive symbol of your outdoor style.
3.Customized Functional Upgrades：Choose functional components based on your hiking scenarios. For example, if you often trek on rocky terrain, you can select extra-durable tungsten carbide tips; if you frequently hike in snowy areas, you can match custom-sized snow baskets. You can also opt for detachable or foldable designs according to your storage and carrying needs.
Premium Material Selection for Specific Needs：Pick materials tailored to your usage requirements and budget. If you pursue ultra-lightweight performance for high-altitude hikes, you can choose high-grade carbon fiber; if you need more cost-effective and impact-resistant options for daily suburban treks, customized aluminum alloy poles are available. All materials undergo strict quality testing to ensure reliability.
4.Ergonomic Custom Grip Design：Beyond adjusting grip size, the grip shape can be customized to fit the natural curve of your palm. For instance, if you tend to hold the pole with a forefinger-led grip, the grip can be designed with a slight indentation in the forefinger area, reducing hand fatigue and enhancing grip stability during long-time use.
1.Superior Durability & Weather Resistance
Manufactured from advanced, UV-stabilized polymers to prevent fading, cracking, and brittleness from prolonged sun exposure.
Excellent resistance to moisture, extreme temperatures, corrosion, and chemical degradation for unwavering performance in all climates.
2. Robust Material Selection
Wide range of engineering-grade materials available, including impact-resistant Polycarbonate (PC), weather-resistant ASA, and rugged Polypropylene (PP), tailored to your specific strength and environmental needs.
3. High-Precision Custom Manufacturing
Expertly crafted using state-of-the-art processes like Injection Molding and CNC Machining for impeccable fit, flawless finish, and consistent high-volume production.
Tight tolerance control ensures seamless integration with other product components.
4. Lightweight & Structural Integrity
High strength-to-weight ratio reduces overall product weight for user comfort and portability without compromising on ruggedness or structural support.
5. Enhanced Ergonomic & Aesthetic Design
Fully customizable shapes and textures for superior grip, user comfort, and intuitive handling.
Seamless brand integration through custom colors, logos, and finishes (matte, glossy, textured) directly molded into the part.
6. Long-Term Reliability & Low Maintenance
Engineered for exceptional impact resistance and long-term wear, reducing the need for repairs or replacements.
Non-porous, easy-to-clean surfaces maintain hygiene and appearance with minimal effort.
7. End-to-End Customization & Expert Support
Comprehensive service from initial design consultation and prototyping to full-scale production, ensuring your vision is perfectly realized.
Collaborative engineering support to optimize part design for manufacturability, cost-efficiency, and performance
1.OEM Customization for Brand Personalization: We offer full-spectrum OEM services tailored to your brand needs—from customizing bottle shapes, sizes (500ml, 750ml, 1L, etc.), and color schemes (matte, glossy, gradient, or brand-specific Pantone colors) to adding your logo, slogan, or unique patterns via laser engraving, silk-screen printing, or heat transfer. Whether you’re a sports brand, outdoor gear retailer, or corporate client, we can turn your design concepts into high-quality, market-ready products that reinforce your brand identity.
2.Durable & Outdoor-Proof Construction: Crafted from food-grade, BPA-free materials (such as 18/8 stainless steel, Tritan, or eco-friendly PP), the water bottle is built to withstand rough outdoor use—resistant to drops, scratches, and high/low temperatures (-20°C to 100°C). It’s ideal for hiking, camping, running, cycling, and other outdoor activities, ensuring no leakage even when shaken or tilted.
3.Dual Temperature Retention Performance: Equipped with double-wall vacuum insulation technology, the bottle maintains cold drinks icy for up to 24 hours and hot beverages (like coffee or tea) warm for up to 12 hours. This eliminates the need for separate coolers or thermoses, providing convenient hydration in any weather condition.
4.Ergonomic & Portable Design: The bottle features a non-slip grip for easy holding during movement, and a lightweight structure that won’t add extra burden to your backpack. The wide-mouth opening allows easy filling with ice cubes or fruit slices, while the leak-proof lid (with flip-top, straw, or screw-on options) ensures hassle-free carrying—suitable for attaching to backpack straps via a carabiner (available as an OEM add-on).
Eco-Friendly & Easy Maintenance: As a reusable alternative to disposable plastic bottles, it supports environmental sustainability—a key selling point for eco-conscious consumers. The smooth interior and detachable parts make it easy to clean by hand or in the dishwasher, ensuring long-term hygiene and use.
5.Flexible OEM MOQ & Fast Turnaround: We accommodate both small-batch (starting from 100 units) and large-volume OEM orders, with a streamlined production process that ensures fast turnaround times (15-30 days for standard orders). Our professional R&D team also provides technical support for custom designs, helping you optimize product functionality and aesthetics to meet market demands.
